Angle grinders, also known as side or disc grinders, are versatile handheld power tools used for cutting, grinding, polishing, sanding, and sharpening various materials. Choosing the right angle grinder is important to ensure you get the power, performance, and features you need for your projects. In this comprehensive guide, we will compare the top angle grinder brands on the market and help you decide which company makes the best angle grinder for your needs and budget.
Top Angle Grinder Brands
DEWALT
DeWalt is one of the most recognized and trusted power tool brands among professional contractors and DIYers. This Grinder offers a full range of corded and cordless angle grinders from 4-1/2 to 9 inches in disc size. Key features of DeWalt angle grinders include:
- Powerful motors up to 15 Amps for fast material removal
- Overload protection to prevent motor burnout
- Dust ejection system to keep debris away from motor
- Ergonomic, slim grip design for comfortable handling
- Paddle switch for easy on/off operation
- Keyless guard for quick wheel changes
- 3-position side handle for control and versatility
Popular models like the DWE402 and DWE4014 are compact and lightweight yet pack a serious punch. DeWalt grinders are very popular for concrete work, metal fabrication, maintenance repairs, and steel construction. The brand offers corded grinders for extended run times as well as 20V and Flexvolt cordless models. DeWalt grinders are more expensive than some brands but are known for their consistently high performance, durability, and safety features.
MILWAUKEE
Milwaukee Tools manufactures a wide array of professional-grade power tools including angle grinders. Grinder Angle is a leading cordless tool brand, but they also make heavy-duty corded grinders. Some key features of Milwaukee angle grinders include:
- POWERSTATE brushless motors for increased efficiency and run time
- REDLINK PLUS overload protection
- REDLITHIUM batteries with fuel gauge and battery life optimization
- Ergonomic handles to reduce vibration and user fatigue
- Quick-release locknut for fast and easy disc changes
- Burst-resistant release safety guard
- Slide switch with lock-on for continuous operation
Milwaukee offers small grinders like the M18 FUEL 4-1/2” model for cutting and grinding in tight spaces. They also have high-performance 7-9” grinders like the 6149-81 that can power through the toughest jobs. Milwaukee grinders are very popular for metal fabrication, automotive work, and industrial maintenance. They are competitively priced with other pro brands like DeWalt and Makita.
MAKITA
Known for its innovation and high-quality standards, Makita is one of the world’s leading manufacturers of power tools. Makita offers a full line of angle grinders in a range of sizes from 4-1/2” all the way up to 9”. Some notable features of Makita angle grinders include:
- Powerful motors delivering 8.5 to 15 Amps of power
- SJS technology helps reduce start-up shock and recoil
- Large paddle switch for easy operation even with gloves on
- Fast acceleration to get to full speed quickly
- Labeled wheel guard for quick-size identification
- Zig-zag varnish seals the motor against dust and debris
- Through-the-wheel dust ejection system
- Slim ergonomic body design with less vibration
Makita grinders are engineered for long-lasting durability on job sites. Popular models like the 9557PB and GA4530 are compact yet powerful for their sizes. With both corded and cordless options, Makita grinders work for professional concrete contractors, metal workers, and general construction. Makita grinders have a reputation for very smooth and quiet operation.
BOSCH
The German company Bosch is renowned for its high-quality engineering and power tool innovation. Bosch manufactures a reliable line of angle grinders for concrete, metalworking, welding, and other applications. Notable features of Bosch angle grinders include:
- Powerful 850 to 15-amp motors deliver consistent performance
- Unique air vents circulate airflow to prevent motor overheating
- Small-diameter grip handles enhance comfort and reduce fatigue
- Restart protection prevents the grinder from starting back up after a stall
- Precision-machined bevel gear for smooth operation
- Lock-on slide switch for continuous use without holding the switch
- Tool-free wheel change with an integrated spanner wrench
- Burst-proof quick-release safety guard contains sparks and debris
The Bosch 4-1/2” GWS13-50VSP is a popular choice for its versatility, smoothness and control during operation. The larger GWS13-75V is built to power through the most demanding metal grinding jobs. From compact to heavy-duty, Bosch angle grinders are known for consistent power, reliability, and safety.
PORTER-CABLE
Porter-Cable provides a range of quality power tools that deliver good performance at an affordable price. Their angle grinders offer many professional features at a budget-friendly price point. Key attributes of Porter-Cable angle grinders include:
- Powerful 6.5 to 11 Amp motors
- Dust-sealed switches and bearings for durability
- Overmolded body for increased comfort and control
- 2-position side handle can be mounted on either side
- The spindle lock allows for easy wheel changes
- Tool-free guard adjustment with detents at 0°, 30°, and 45°
- On-board wrench storage for convenience
The 4-1/2” PC60TAG delivers solid cutting, grinding, and sanding capability. For heavier tasks, the 6” PC60CRD11 11 Amp model provides the power to take on the most demanding metalworking jobs. Overall, Porter-Cable angle grinders provide very good value for everyday grinding tasks.
DEWALT DWE402 4-1/2″ Angle Grinder Review
Now let’s take a closer look at one of the most popular small angle grinders on the market – the DeWalt DWE402. This compact 4-1/2” angle grinder packs a serious punch thanks to its powerful 11 Amp motor. Here are some of the key features and benefits of this grinder:
- 11 Amp AC/DC motor delivers up to 11,000 RPM for fast material removal
- Overload protection prevents burnout if the wheel binds or the grinder stalls
- Dust ejection system uses fans to blow dust away from motor vents
- The paddle switch with latch-on provides comfortable extended operation
- Slim ergonomic grip design enhances control and reduces fatigue
- The keyless adjustable guard allows for quick wheel changes
- Weighs only 5 lbs for comfortable all-day use
- Backed by DeWalt’s 3-year limited warranty
Despite its small size, the DeWalt DWE402 can power through cutting and grinding applications quickly and smoothly. It’s great for welding prep, rust removal, cutting conduits, sharpening tools, and smoothing rough edges. The grip is very comfortable, and the unit is easy to handle overhead or in tight spaces. Dust control is decent thanks to the ejection system.
Overall, the DeWalt DWE402 4-1/2” angle grinder is compact and lightweight, yet provides impressive power and durability. For a small grinder, it’s hard to beat in terms of balancing performance, features, and price. It’s a great choice for professionals, handymen, or hobbyists looking for an aggressive 4-1/2” angle grinder.
Safety Tips When Using an Angle Grinder
Angle grinders are very useful and versatile tools, but they also require caution as the grinding discs rotate at very high speeds. Here are some important safety tips to follow when using an angle grinder:
Always wear proper PPE – At a minimum this includes safety goggles, face shield, hearing protection, long sleeves, and thick work gloves. A dust mask is also recommended.
Check your disc – Inspect the grinding disc for cracks or damage before using it. Make sure it is properly rated for the material you are working on.
Use both hands – One hand should grip the main handle, while the other hand holds the side assist handle. This allows maximum control.
Don’t force the grinder – Let the disc do the work by using light pressure. Forcing it can cause kickback or damage to the disc.
Avoid pinch points – Keep hands and body parts away from where the spinning disc meets the workpiece. Accidental contact can cause severe cuts.
Don’t let it bind – If the disc binds or gets wedged in a cut, turn the grinder off immediately. Forcing it when stuck can cause kickback.
Control sparks – Angle grinders throw sparks. Make sure there are no flammable liquids or gases nearby. Have a fire extinguisher on hand.
Use a sturdy platform – For maximum stability, avoid using the grinder while on a ladder or unstable surface.
Unplug when not in use – Turn the grinder off and unplug it when changing discs or making adjustments.
By following these guidelines, you can operate your angle grinder safely and get years of productive use from it on all your metal and concrete jobs.
Frequently Asked Question
1. What should I consider when selecting the best angle grinder company?
When choosing the best angle grinder company, consider factors like reputation, product quality, customer reviews, warranty, and the availability of spare parts.
2. Which companies are known for manufacturing high-quality angle grinders?
Some renowned companies known for producing high-quality angle grinders include Makita, DeWalt, Bosch, Milwaukee, and Metabo.
3. What are the advantages of buying an angle grinder from a well-established company?
Purchasing from a reputable company often ensures better build quality, reliable customer support, access to replacement parts, and warranties that offer peace of mind.
4. How can I check the reputation of an angle grinder company?
You can check a company’s reputation by reading online reviews, seeking recommendations from experienced users, and researching their history in the power tool industry.
5. Should I prioritize price or quality when choosing an angle grinder company?
While price is important, it’s essential to prioritize quality and reliability over the lowest cost. A higher-quality angle grinder typically lasts longer and performs better.
6. Are there any specific safety features to look for when choosing an angle grinder company?
Look for companies that include safety features such as kickback reduction, paddle switches, and adjustable side handles to enhance user safety.
7. How can I find the best deals and discounts on angle grinders from reputable companies?
Keep an eye on sales and promotions offered by authorized dealers, visit the manufacturer’s website for special offers, and consider purchasing during holiday sales events.
8. Can I buy angle grinders from lesser-known companies or generic brands?
While it’s possible to find angle grinders from lesser-known companies or generic brands, it’s generally advisable to stick with established brands to ensure product quality and reliability.
9. What factors should I consider in the warranty offered by an angle grinder company?
Pay attention to the length of the warranty, what it covers (parts, labor, etc.), and the company’s reputation for honoring warranties and providing customer support.
10. Are there any certifications or industry standards I should look for in an angle grinder company’s products?
Look for angle grinders that meet safety and performance standards such as UL (Underwriters Laboratories) certification or compliance with OSHA (Occupational Safety and Health Administration) regulations.
Conclusion
Finding the best angle grinder ultimately comes down to matching a model with features that suit your power, performance, and budget needs. For home DIYers and hobbyists, smaller 4-1/2” models from brands like Makita, DeWalt, or Bosch provide an ideal balance of size, weight, and cutting ability for most tasks. Professional tradesmen who work with thick metals may want the added power and larger discs of 7” to 9” industrial grinders from Milwaukee or other pro brands.
No matter which brand or size you choose, always wear protective gear and follow the safety guidelines covered earlier. When used responsibly, a quality angle grinder is an essential tool that can help you tackle a wide variety of grinding, cutting, and sharpening jobs. Doing your research and selecting the right grinder for your needs will ensure you get optimal, productive use from this hardworking power tool.